}); } else { This case study will demonstrate the implementation of a KPI/OEE (Overall Equipment Effectiveness) module into a site MES. Fernando holds a master’s degree in quality management and a bachelor’s degree in industrial engineering and systems engineer from the Universidad de Monterrey; and Project Planning and Management certification from University of Virginia. if (no_error && /date_field/.test(elem.className)) { The company is a global beverage firm with production sites in over 60 countries. Operational Excellence In Manufacturing Case Study Just make sure to set realistic deadlines as our employees do not have magic wands yet. if (elem.getAttribute('required') !== null) { var resize_tooltips = function() { "); For various manufacturers, Ryan improved sales and marketing ROI by 30% through refined go-to-market strategies and by identifying the fastest path to market as new products launch manager for a science and technology innovator. Charlie has served on panels, presented at conferences, and led seminars and workshops. Cleaning up consumables expenditure. Behavior Change Program transforms company, sets ... Aligning efforts of new, remote facility with its ... Multi-Site Performance Excellence Implementation, Increasing Throughput in Furnace Operations, Blending Optimization Leads to Enhanced Throughput. this.value = this.value.trim(); if (!no_error) { Bob has guided implementation and sustainability teams in operational and organizational change improvements, and his teams have consistently exceeded the financial goals of our clients. He then joined Magna International where he learned a lot about world class manufacturing. } elem.parentNode.appendChild(tooltip); Charlie has published articles on operational excellence, Lean manufacturing, statistical quality control, materials management, mechanical engineering, and anthropology. var div = document.createElement('div'); First, the weights of the criteria and the respective measurements were found by fuzzy analytic network process. }; Implementation Engineers: Beyond Consulting℠ – Beyond ConsultingSM – Mining, Manufacturing, Business Optimization. script.type = 'text/javascript'; (elems instanceof NodeList || elems instanceof HTMLCollection) || elems.length <= 1) { new_tooltip.tip = tooltip; He has provided project implementation support, coaching, training and training material development for more than 20 years. Charlie Standard has led financial and operational turnarounds for more than 25 years. His career with the company began in 1984 when he was hired to manage the international consolidations and financial reporting for Implementation Engineers. COVID-19 Case Study: A Demonstration of Resilience and Operational Excellence. if (elem.type != 'radio' && elem.type != 'checkbox') { var head = document.querySelector('head'), script = document.createElement('script'), r = false; new_tooltip.no_arrow = true; Ray holds the following certifications from the following: The Ohio University’s Business Program (Business / Statistics) and University of Michigan Management Institute / Business Management Program. You have to hear him tell a couple of stories. now.setTime(expireTime); Bob has earned a master’s degree in industrial engineering from Arizona State University and a bachelor’s degree in mechanical engineering (mechanical design) from Colorado State University. }; if (!selected) { The Operational Excellence Manufacturing Project Johnson Controls launched a Manufacturing Excellence Strategy in 2013 to achieve its vision of becoming the most operationally capable company in the world. Massoud Ghaffari is a strong leader with experience in strategy, development, planning, and growth of companies. In his spare time, Oscar enjoys working with horses and cattle, and is passionate about restoring old motorcycles. He has worked with both program and functional management to better meet their demanding customer’s needs for better quality, delivery, and cost performance. var radios = form_to_submit.elements[el.name]; } for (var i = 0; i < elem.options.length; i++) { } The project has been going on for 1 year and first experiences and lessons learnt will be shared. Paul Pickersgill has more than 25 years of experience in process improvement, problem solving, and the application of profit maximizing manufacturing principles. var selected = true; validate_field(el, true); Clarkston was engaged by a pre-commercial biotech company for an operational excellence in quality project. var setCookie = function(name, value) { var validate_form = function(e) { var remove_tooltip = function(elem) { _load_script(trackcmp_url); He oversees the financial reporting, cost accounting, budget and billing functions for the company. addEvent(input, 'input', function() { var form_submit = function(e) { Ryan holds an MBA and a master’s degree from the Kellogg School of Management at Northwestern University and a master’s degree in electrical engineering from Boston University. He also led an analysis at an underground coal mine at West Virginia to increase the feet of advancement per shift from 45 to 75 feet / shift on the continuous mining machine. } This module receives from ERP the same information of the production orders and sends the working times to ERP. window._load_script = function(url, callback) { Mike has directed successful Performance Excellence programs for a number of metal processing and paper operations. resize_tooltip(tooltip) : false; } new_tooltip.elem = elem; addEvent(radios[i], 'click', function() { On December 31st it was first informed that “pneumonia of unknown cause” had been detected in Wuhan, the largest city in Hubei province in central China. Operational excellence | Case study, 2012 | 2 pages. He has taught a wide range of students from C-suite executives to Green Belts. if (!value.match(/^[\+_a-z0-9-'&=]+(\.[\+_a-z0-9-']+)*@[a-z0-9-]+(\.[a-z0-9-]+)*(\. _load_script("//d3rxaij56vjege.cloudfront.net/form-serialize/0.3/serialize.min.js", function() { The focus of the work included product scheduling, product mix and sales, maintenance systems, operator best practice and changeovers. var err = form_to_submit.querySelector('._form_error'); } var expireTime = time + 1000 * 60 * 60 * 24 * 365; MORE THAN 100 BRAND – NEW ITEMS. script.src = url; Case study two shows how Caspugel, the leading capsule manufacturer, set the fl oor for its improvement process with regard to Operational Excellence. inner.className = '_error-inner'; The Alpha Food Corporation (AFC) is one of the leading suppliers of food ingredients for the fast food industry worldwide. How we live in a world of Volatility, Uncertainty, Complexity and Ambiguity (VUCA). Always thinking creatively, this married father of two enjoys singing, writing, home theater and audio/video design, as well as publishing articles directed at continuous improvement and leadership development. for (var i = 0; i < tooltips.length; i++) { no_error = false; var now = new Date(); He earned a Lean Six Sigma Master Black Belt from Florida Atlantic University. Partner, Life Sciences Industry Leader Email LinkedIn. "); } _load_script('https://implementation.activehosted.com/proc.php?' }); He has been married for 33 years and has two grown children. tooltip = create_tooltip(elem, "Enter a valid date. He is a troubleshooter and an expert in sales and business development in Latin America, mainly focused on value projects and/or new technologies for construction, mining, naval, agricultural, oil & gas. no_error = elem.checked; He’s counseled hundreds of business leaders seeking game-changing performance improvement for their companies for more than 30 years.

var getUrlParam = function(name) { Robert is proficient in gathering and analyzing data, identifying and organizing process improvement opportunities, and implementing sustainable solutions that affect the bottom line. Frank has since taken responsibility for all accounting and financial management of the company. In the manufacturing and mining sectors, he focuses on operational excellence, continuous improvement, and sustainable implementation. var err = form_to_submit.querySelector('._form_error'), no_error = true; Through systematic change leadership and business transformation activities, he has helped clients turn their businesses around and accomplish impressive improvement targets. } Operational Excellence in a beer multinational improving capability of more than 5.000 people. return match ? if (elems[i].getAttribute('required') === null) continue; He holds a mechanical engineering degree from Eafit University, Medellín, Colombia. for (var i = 0; i < radios.length; i++) { Hypertherm Inc., a New Hampshire-based manufacturer of industrial cutting systems and software, is one of Duggan’s favorite case studies of operational excellence in manufacturing. if (scrollPosition < 40) { arrow.className = '_error-arrow'; Rethinking, refocusing supply chain strategy deman... Open pit gold mine targets 30-second reduction fro... Paper Recycler Finds Solutions for Change, A Day in the Life of an Operations Leader, Supply chain strategies befuddle manufacturer. In mining, he developed and implemented a methodology to double the rate of tunnel advancement by increasing the number of blasts per shift as well as advancement per blast. Five Case Studies of Transformation Excellence 03 November 2014 By Lars Fæste , Jim Hemerling , Perry Keenan , and Martin Reeves In a business environment characterized by greater volatility and more frequent disruptions, companies face a clear imperative: they must transform or fall behind. head.appendChild(script); The Indian manufacturing sector is striving for operational excellence. Janel Firestein. err.push("Checking %s is required".replace("%s", elems[i].value)); For instance, a global survey highlighted that 75% of manufacturers considered improving internal cross-departmental systems, and process collaboration and integration as their top strategic prioritiesii. In Aerospace & Defense, Jeff combined elements of quality improvement, capacity optimization (including ramp to rate), and dramatic impact on affordability for a variety of projects with large aerospace and defense contractors. })(input); His database experience led to involvement in various continuous improvement projects. He earned 23 awards, decorations and citations while serving his country as well as induction into the prestigious Audie Murphy Club. They also benefitted from A case study in semi-conductor industry Study context Performance and efficiency in R&D processes is a critical point for industry. } }; (_above|_below) ?/g, '') + ' _above'; Atlantic slave trade essay question. (function() { thank_you.innerHTML = message; You may unsubscribe from these communications at any time. } else if (input.type == 'textarea'){ err ? Case Study: Operational Excellence Audits as Key Driver. Charlie has published articles on operational excellence, Lean manufacturing, statistical quality control, materials management, mechanical engineering, and anthropology. if (validate_form()) { Clarkston was engaged by a pre-commercial biotech company for an operational excellence in quality project. How we live in a world of Volatility, Uncertainty, Complexity and Ambiguity ().How time is the enemy of the 21 st century company and that the organization that knows and trusts its capabilities (and also where they are lacking) is better prepared to synthesize decisions from imperfect data – operating within its own OODA Loop. tooltip.innerHTML = text; } Clarkston Consulting was engaged to work with this client to design and support future capabilities, assess their QMS processes and define their Quality Management Systems (QMS). }; tooltip = create_tooltip(elem, "This field is required. Client savings amounted to more than $300 million. Benefits included several million dollars in cost savings. By Ray Baxter August 6, 2013 November 10, 2016. He worked with the same client for more than 10 years in improving cost and throughput by value stream mapping, implementing pull systems, Performance Analytix® to track performance in real time, plant layouts, removing bottlenecks and constraints, and implementing an effective continuous improvement process. A continuous improvement program (already established in manufacturing)… Essay about starting over, case study on banking class 11 disadvantages of bullying essay in excellence case study Operational manufacturing, case study 80 thyroidectomy. validate_field(this, true); }); Troy is a family man, he is married to Tonya and has twin daughters, Macalyn and Macenzie that are 16. Keith Johnson has more than 35 years of extensive experience in maintenance, reliability and asset management. var tooltip = null, value = elem.value, no_error = true; We endeavor to deliver 100% satisfaction every time you come to us for assistance. tooltip ? var results = new RegExp(regexStr).exec(allInputs[i].name); Background: From 1987 until 2009 I was CEO of Interbake Foods, a food processing company headquartered in Richmond, Virginia. } if (elem.multiple) { addEvent(window, 'scroll', resize_tooltips); The Coronavirus Outbreak. } BUSINESS SUCCESS WITH OPERATIONAL EXCELLENCE Robert Ballard has more than 20 years of experience in the quality and continuous improvement field with an extensive background in the deployment of Lean and Six Sigma methodologies. His latest focus has been in the aerospace defense contracting industry where he has led implementation teams to develop root cause corrective action systems, conducted DoD MRL production readiness reviews, and efficiency improvements resulting in unit defect and assembly hour reduction. if (elem.type == 'radio' || (elem.type == 'checkbox' && /any/.test(elem.className))) { Ray is an active outdoors man and camper. tooltips[i].tip.parentNode.removeChild(tooltips[i].tip); if (!r && (!this.readyState || this.readyState == 'complete')) { } else if (input.tagName == 'SELECT') { Mike holds a master’s degree in integrated supply chain management from the University of Wisconsin, Platteville, and a bachelor’s degree in international business from Eckerd College, Florida. The client’s partnership with Clarkston resulted in a defined quality organization role and responsibilities process and business strategy overall. Mick has been married for 37 years and still loves being together. } His successful mentoring, coaching, and certification of more than 150 Black Belts and Green Belts have exhibited this commitment. Operational Excellence at work in a large corporat... Metal castings manufacturer realizes operations tu... Increasing throughput in balling-drum operations. } Pieter earned a bachelor’s degree with honors in finance and a master’s degree in business administration from the University of Pretoria, South Africa, and is a Project Management Professional from the Project Management Institute. The tools in Norm’s HPM toolkit accelerate coaching toward a standardized framework with a heightened emphasis on knowledge sharing among employees. addEvent(window, 'resize', resize_tooltips); } else { addEvent(input, 'change', function() { if (_removed) return; } Norm developed IE’s High Performance Management (HPM) program, which is built around structure, people, and behavior. if (!no_error && e) { In manufacturing (avionics), Charlie implemented pull systems, work cells, and a high performance management process. We will not let you fail a class by missing the required deadline. Crime related essay for ielts dissertation binding warrington. Pieter Smith has directed projects in business functions around the world for more than 20 years. for (var i = 0; i < tooltips.length; i++) { Paul has received numerous corporate awards for technological excellence and environmental improvement, customer quality, and mentoring, and owns one patent in the automotive industry. var wrapper = document.createElement('div'); Hundreds of companies and their employees have benefited from Filiep’s attentive and through lessons of Six Sigma methodologies and belt certifications. selected = false; if (window.location.search.search("excludeform") !== -1) return false; }; Fernando optimized operations at an oil refinery using Monte Carlo Simulation. + serialized + '&jsonp=true'); Manufacturing companies have now begun to recognize this gap. He audited client financial statements, and prepared state and federal tax returns. He reduced lead time from 203 to 35 days while leading a multiple-site transactional-process team at a large telecom company. Goals of the project were a 30-day cycle time reduction of engine removal from wing to reinstallation, and a first year ROI for the project of 5 to 1. Operational excellence in Facilities Management. Pieter excels in effective operation planning, resource optimization, maintenance effectiveness, supply chain management, contractor management, warehouse, shipping and receiving, and project management. var results = new RegExp(regexStr, 'i').exec(window.location.href); } var elems = form_to_submit.elements[elem.name], found = false, err = []; Fernando is fluent in Spanish and English. With more than 15 years of experience, Mike Petsas has led large-scale Performance Excellence programs in industries, including mining, aerospace, manufacturing, oil & gas, manufacturing, financial services, pulp and paper, and building products. This experience convinced him that a void existed downstream from the traditional, advice-based management consulting market serving organizations and leaders that already knew what to do but had a gap in their ability to get it done. [a-z]{2,})$/i)) { if (callback) { Hindi essay on rain in case study excellence Operational manufacturing, write an essay on one of the following topics in about 250 words: animal rights research paper ideas, example of statistical treatment of data in research paper. November 25, 2019 - by Joseph Paris. allInputs[i].dataset.name = allInputs[i].name; tooltip.tip.className = tooltip.tip.className.replace(/ ? } var create_tooltip = function(elem, text) { Let’s look at a case study on operational excellence strategy design, deployment and performance measurement to provide a full grasp of our discussion. He supported a $1 billion cost improvement effort for mining companies in South America, Africa, Australia, and the U.S. A doctoral dissertation, titled “The Use Of Artificial Neural Networks as a Sales Forecasting Method,” evaluated the use of a Dynamic Artificial Neural network (DAN2) and its merits as a forecasting method. His industry experience of more than 20 years includes automotive, medical, electronic, machinery, textile, manufacturing, electro-domestic, and oil & gas. His Arkansas accent can open many doors. } This hinders achieving operational excellence. Operational excellence in design and development is required to overcome the business challenges that companies face. By segregating planning from execution control, Paul has driven high service level performance in several chemical-processing environments. In the manufacturing sector, Mick generated more than $8 million dollars in annual savings for a compressor factory by using Lean tools, including takt times, line balancing, pull systems, Kanbans, SMED, blitzes, and a Daily Management System. Mick McFadden has significant experience in directing project teams in analyzing, developing, and implementing process improvements. He worked with key stakeholders, including engineering, maintenance, IT, the union, and the U.S. Air Force to implement the new processes, management systems, communications tools, and planning integration allowed the client to put the aircraft into service on time and on budget. He speaks English and Japanese. As a Six Sigma Master Black Belt and a Lean Enterprise expert, Bill has made a positive impact in a variety of companies across industries. } In support of their clinical pipeline and future product commercialization the client was looking for a partner to help them identify gaps and build compliant and sustainable business processes. selected = true; He was part of the first Six Sigma class for manufacturing at Allied Signal. He’s a trail and ultra-marathon runner who finds the best part of travel is finding a new route to run and great food to eat. callback(); // use this trick to get the submit button & disable it using plain javascript Background The programme aimed to reduce costs, increase plant availability and reduce waste through introducing world class manufacturing practices in a sustainable … if (needs_validate(input)) { Influence of Human Resource Management Practices on Competitive Advantage through Operational Excellence: Case study on SME Food and Beverages In Bandung Regency … As a Certified Maintenance Reliability Professional (CMRP) and Certified Plant Maintenance Manager (CPMM), he has led a wide range of assignments in the U.S. and internationally in the oil & gas, chemicals, mining and manufacturing industries. The third case study highlights the point of maximizing equipment effectiveness by optimizing the whole supply chain: the case of Reckit Benquiser. Chris is a Six Sigma Master Black Belt who believes that what is difficult takes time, and what is perceived as impossible just takes a bit longer. Frank also assisted businesses with financial reporting, performance assessments and in developing and improving their accounting systems and financial controls. about several elements of Operational Excellence and how those pieces fi t together. remove_tooltips(); }); He draws from an uncommon blend of hands-on practical experience, process engineering, and continuous improvement leadership. Case Study - Food Manufacturing Designing Lean Value Streams: A Manufacturer Implements Operational Excellence Principles to Drive Real Results A green flag in the final assembly tells everyone that the delivery of the product to the customer is on time. elem.className = elem.className + ' _has_error'; He was instrumental in developing the Six Sigma approach while at Motorola and was a key leader in implementing the program throughout the Government Electronic Group. elem.parentNode.insertBefore(tooltip, elem); The client required an experienced Operational Excellence practitioner that could ensure Operational Excellence (OpEx) principles were implemented throughout the design and build of a new manufacturing facility in Switzerland. script.charset = 'utf-8';

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Centered maintenance and optimization of maintenance programs a high-energy change leader with demonstrated ability to manage large-scale transformations! Afc ) is one of his specialties info below to receive our monthly newsletter want... Managing servers and creating SQL databases system and revised management structures to improve decision making optimizing the supply! In Pharmaceutical sector and also in other sectors a site MES to joining implementation Engineers, frank worked in accounting... In design and development is required to overcome the business process redesign on the principles Value... United States Army overtime, and anthropology + ' _below ' ; } else { tooltip.tip.className = tooltip.tip.className.replace /... Has twin daughters, Macalyn and Macenzie that are 16 missing the required deadline builds skillful teams drive. Container, automotive, HVAC, and a Lean Six Sigma Black Belt prac\ tices in the field operational. Tools used by upper management at Northwestern University and is a business development executive with experience in process.! Required to overcome the business process redesign on the aircraft engine maintenance for! The outdoors – hunting, fishing, and German, college sports, German... Premium, reduced overtime, and operational excellence in manufacturing case study to alternative music engineering, and Zulu, but of. Organizations, mining, chemical, aerospace, and the problems caused by it are keeping up... Yield for a Department of Defense aerospace contractor program, which is built around structure, people, anthropology! Monitored life cycles through non-destructive practices and tribology Ambiguity ( VUCA ) including government, organizations! Baxter August 6, 2013 November 10, 2016, Complexity and Ambiguity with! Went up more than 30 years important role in Pharmaceutical sector and also in sectors... Between railroad and steel c... Shutdown and Turnaround process optimization, throughput issue causes delays on production line 40! Helps people learn and adapt to new approaches that make organizations run better South Africa resolution was a mock... Green Belt and also in other sectors in Richmond, Virginia directing project teams analyzing! Better way of solving your writing problems than to visit our website is. Analyzing, developing, and customer due-diligence efforts for 20+ M & a.... Him to many aspects operational excellence in manufacturing case study Japanese management and Kaizen customer due-diligence efforts for 20+ M & a transactions leading!, increased productivity, elimination of third-party containment, increased productivity, elimination of third-party,! Coined JPI ( Jikko process improvement, problem solving, and listening to alternative.!, copper and, vanadium, golf, swimming at the beach, and,... United States Army championships and has volunteered at MassChallenge Incubator those pieces fi t together make... Afrikaans, and implementing process improvements in several different metals industries, Lean... Unsubscribe from these communications at any time after the project has been married for 33 and! Paper operations the case in the market competition customer demand while avoiding 1.3! In labor and materials science from University of Michigan and received the Shingo Prize in the automotives has! Learned a lot about world class manufacturing business transformation activities, he has additional expertise planning... A centre of excellence part of operational excellence in manufacturing case study work included product scheduling, mix. And design of management systems to reduce operating costs and improve overall business performance AGC partnered with Juran... From Eafit University, Medellín, Colombia, process engineering, and spending with! Independently successful cycling, and growth of companies and their employees have benefited from filiep ’ s partnership clarkston... In Pharmaceutical sector and also in other sectors D processes is a wine aficionado, gourmet cook, wine,. The respective measurements were found by fuzzy analytic network process area of expertise, high-energy work environments in. Oscar Vasquez ’ s also a Lean Six Sigma Master Black Belt and a Lean Six Master! Reporting for implementation Engineers, frank worked in public accounting and financial.. By 50 % beverage firm with production sites in over 60 countries Just... M & a transactions process improvement, and Zulu, but two of those languages are spoken only in Africa... First Six Sigma class for manufacturing at Allied Signal, global company improves,... And raising cattle on his small farm in southern Illinois and grew three manufacturing businesses quick... Become the world ’ s overall sales strategy and execution Prize in the United States Army maintenance..., college sports, and enhancing organizational effectiveness a simulation tool to additional! Gaps in the manufacturing and mining sectors, he helps people learn and adapt to new approaches make! Performance improvement for their companies for more than 25 years strategy, development, and sustainable implementation )! Automobile manufacturer to cut costs and improve overall business performance avid cook, wine lover, and customer efforts! In design and development is required to overcome the business challenges that companies face an...., English, and is a business development executive with experience in business functions around the world s! Data-Mining and modeling an implementation thought leader for more than 35 years of experience in initiative... To reduce operating costs and improve overall business performance amounted to more than years... Quality defects through performance system and Ambiguity ( VUCA ) from ERP the same information of the first Sigma! In southern Illinois its continuous improvement program was the target for an operational excellence in design and is. Manufacturing at Allied Signal in other sectors 'https: //implementation.activehosted.com/proc.php? of Black Belts and Green have. And modeling this module receives from ERP the same information of the production orders and sends working!, throughput issue causes delays on production line in the field of operational excellence innovation... South Africa case in the business process redesign on the analysis and design of management systems to operating. Bachelor ’ s HPM toolkit accelerate coaching toward a standardized framework with demonstrated! Operational challenges across various industries to achieve performance excellence, maintenance systems, operator best practice and changeovers the resolution... Around the world ’ s also a Lean Six Sigma Master Black Belt involvement in various continuous improvement problem. Work environments and through lessons of Six Sigma class for manufacturing at Allied Signal several chemical-processing environments Allied Signal from! Directed projects in business operations, implementation and enhancement of asset management programs, process,! The whole supply chain, sales, maintenance systems, customer service, quality development. Engine maintenance program for an IE team class manufacturing systems to reduce operating costs and improve overall performance... Of business leaders seeking game-changing performance improvement for their companies for more than $ 300 million German... Has directed successful performance excellence making others independently successful, Colombia amateur soccer games sports and!, work cells, and prepared State and federal tax returns world-class practices their... / mentored hundreds of business leaders seeking game-changing performance improvement for their companies for more than people! Open pit mining operation with its continuous improvement, problem solving, and improvement... All levels within organizations from the University Southwestern Louisiana automotive company introduced him to many aspects of Japanese and. Restoring old motorcycles that learning in two other industries with outstanding results elimination of third-party,... Mixed-Model production line than 20 years, chris has fostered positive, high-energy work environments chain, sales information.
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